Working Principle of Diamond Beaded Wire Saw
Driven by the wire saw machine, accompanied by the high-speed operation of the main flywheel, it realizes the cutting of the cutting object. The powder is formed during cutting and heat is generated, requiring water injection for cooling.
The bead saw, also known as the bead saw, is a diamond tool, which is made into beads through sintering, electroplating, nail welding, and other processes, and then the beads are connected by glue injection, injection molding, and other processes.
The linear speed of diamond beaded rope during stone processing
When shaping and cutting boards, the line length of the beaded rope is determined according to the actual situation such as the type of stone and the length and size of the block. For normal cutting, the recommended linear speed of the bead rope is 24~26m/s for granite cutting and 30~32m/s for marble cutting. The longer the stone or the longer the surface of the cutting cover, the lower the linear speed of the beading. Too high a line speed will cause the beading cord to become dull, too low and the beads will become oval or tapered.
Difference of wire saw
The difference between diamond beaded wire saw cutting and diamond wire cutting
Diamond wire cutting: It is mainly used in solar energy, sapphire, optical glass, and other fields. Diamond wire cutting mainly adopts the electroplating process, and the steel wire with diamond powder not passing through a few tenths of a millimeter is cut through a drum-type long wire. High precision requirements
Diamond Beaded Wire Saw Cutting: Mainly used in stone and concrete cutting industries, it is a flexible cutting tool with low precision.
Specification | Coating | Beads | Cutting material | Line speed | Cutting speed | Life |
Φ11.5 mm Φ11.0 mm
| Rubber/ Rubber Spring | 40/meter | Class 2-3 | 30-35 m/s | 15-30 m2/h | 20-35 m2/m |
Class 3-4 | 25-30 m/s | 10-25 m2/h | 20-30 m2/m | |||
Class4-6 | 20-25 m/s | 3-10 m2/h | 6-15 m2/m |
Company Information
Shaanxi Zhongtuo Mining Equipment Co., Ltd. was located in the ancient city of Xi'an in 2005. The company focuses on the production and development of intelligent equipment, and the research and development results of 20 invention patents, some of which have completed intelligent, digital, and automated upgrading and transformation. The products are used in bridge construction, tunnel and subway construction, mining, and hydropower new energy projects, and provide one-stop procurement services for the use of design solutions. Exquisite craftsmanship and a rigorous inspection process ensure the smooth progress of the project.
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